PRODUCTS

Wiring systems

Cofat offers solutions for wiring systems with the highest quality standards

Cofat develops and produces tailor-made wiring systems for well-known automobile manufacturers worldwide

Onboard power supply solutions for engines, cockpits, tailgates, door wiring harnesses, chassis, ABS systems, airbags for cars, trucks and commercial vehicles.

We offer innovative solutions for configurable power supply modules – using alternative conductor materials as well as unique components for hybrid/electric vehicles.

We are also your contact for the development of foam-coated connection plugs and grommets for cable sets – which must be dimensionally stable, easy to assemble and, in particular, space-saving.

Of course, this also includes the assembly of several components into an overall system. The focus is always on weight reduction and optimized space utilization concepts in order to save space and energy.

Every cable set delivered is 100% tested.

During the development phase, Cofat uses the appropriate software tools to simulate implementation of the vehicle electrical systems under real conditions in the vehicle and also for its own production. Our experienced employees ensure that the product is optimized during the development phase in consultation with the customer. The resulting findings are backed up by prototypes.

Measurement, simulation and evaluation of EDS systems for vehicles

For innovative solutions in the on-board network, Cofat can fall back on its fully equipped laboratory. In addition, we have been able to gain partners with extensive equipment in recent years in order to expand capacities and increase know-how.

Secondary wiring harnesses

Vehicle Navigation | Telematics | entertainment systems

Cofat Germany develops highly complex, resilient vehicle electrical systems using the latest processes and manufacturing technologies. Cofat is your contact when it comes to the function and control of your vehicle and its modules and components.

Our team uses the latest software to simulate the use of the vehicle electrical systems under real conditions during the development phase.

Engine cable sets

Cable systems for controlling vehicle components are becoming increasingly important in all vehicle types (cars, trucks, commercial vehicles). Passenger comfort is also becoming a priority. Optimum connection and compatibility are required to ensure this, because engine cable harnesses have to withstand very tough environmental conditions: high temperatures, engine fluids, shocks, road salt in winter… Engine cable harnesses that run inside the engine must be able to absorb strong vibrations.

Cofat has set itself the task of developing and certifying solutions for highly complex engine cable harnesses with the appropriate all-round protection for all vehicle types.

We can also develop and produce the individually manufactured grommets, sleeves and protective brackets required for this with our partner. Innovative foaming technologies for dimensionally stable cable sets offer guaranteed protection against vibrations and extreme environmental conditions (temperature, dirt, humidity) as well as abrasion of the cables.

Full EDS architecture

The electronic differential lock (EDS) is an assistance system installed in the vehicle. You could also say it’s a nervous system, as it moves power and data throughout the vehicle. High-speed data needs to be sent from the sensors (eyes and ears) to the server (brain) to slow the wheel down to a certain speed if, for example, wheel spin occurs when starting off.

EDS system architecture – topology optimization combined with structural design.

There are often different solutions that lead to the goal. Our concern at Cofat is to equip the EDS system architecture with the lowest possible weight in order to save energy (costs for the consumer) and, as a result, to protect the environment.

EDS architectures:

  • EDS network concepts
  • Hardware for control units (ECU)
  • Functional partitions and function lists
  • Conductor dimensions
  • Distribution and laying of the cable harnesses
  • Energy supplies and space utilization concepts
  • Grounding concepts

We are always looking for qualified employees

COFAT is an international certified development company (IATF). Values ​​such as consistency, trust and respect are reflected in how we treat our employees. Flat hierarchies give our employees a great deal of creative freedom and professional self-realization…